Reworking My Large System

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I think the difference in our thought on this comes from the fact that I perform multiples times per week I look for something very light weight and quick to set up and tear down , I have two identical compact systems, knock on wood I’ve never had the need to deploy a back up in 30 years, my belief is that this is because I keep every thing simple and uncomplicated, also my gear is always in the trailer unless being used, it seem silly to load and I load to store it inside

I'm with ya on storing gear inside. All mine is normally kept in the minivan (although I often have one or the other system setup with a speaker in my office to practice). As for keeping it simple... I think I've simplified this Large System about as much as I can without making it a near copy of my Small System. And though I like the simplicity of my Small System, I'm seriously thinking about adding a 1U mixer to it (replacing the 1U drawer).[emoji1] I'm just still not sure which mixer to buy. The Small System will still only have one computer, so no DMX control of my lights, but I generally use it without lights anyway. The biggest down side to having the mixer (in the rack) is I don't keep a spare, so if it fails, there's NO audio at all. Even if I had a spare mixer, it would not be practical to swap it out during a performance, so my backup plan is to simply move the outputs from the rear patch panel and plug them directly into the back of the controller... That's about a 10 second (or less) job.[emoji4]

As for not having to deploy a backup in 30 years, that's pretty remarkable![emoji4] I've only been DJ'ing for less than 4 years, and have not needed to use a backup of anything YET (knock on wooden head[emoji1]) either, but I think Murphy has a law for that; the less prepared you are (with backup gear), the more likely you are to (have a failure and) need it.[emoji1]
 
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Hot out there today. I worked on my project a while, but the heat got to me.[emoji1] I got the Facade frame fixed, and it's lookin' good, but it needs some touch up painting now, and it's MUCH too windy this afternoon to paint... So I mowed the yard. I was supposed to mow it Thursday or Friday, but didn't get around to it.[emoji1] I also fabricated that last piece I needed for the bottom rack... messed it up... and made it again.[emoji1] It needs to be painted too before I can finish up the mods to the bottom rack. But now I'm gettin' REALLY close. I still have that one last panel to cover. If I can get the foam glued onto it, perhaps I can cover the panel inside tonight... after dinner... DATE NIGHT at our favorite Mexican Restaurant.[emoji4]


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New day; new weather. Pretty nice, a little cooler, but much less humid and not much wind. Perfect for doing the little touch up painting, but CR@P!!!... Ran out of paint again. Nice to have a wife who will run to the store and buy more.[emoji1] So with that, the painting is finally done. Gotta cover that last facade panel. Then we need to get that bottom rack finished up. Taking a little break though, while waiting for the paint to dry. Watching the Crossroads Guitar Festival on MTV. I don't watch a lot of MTV... haven't for years, but there are good shows on... just rarely.[emoji4]
 
Facade is DONE!!!... Kinda[emoji1]... Still need to finish the bottom rack so I can see where to attach the latch. This thing is gonna be COOL![emoji4]... if everything works![emoji1] Sorry... no more pics until I get it all done and set up.[emoji4]
 
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Not a great day where the project is concerned. I only had an hour to work on it today. Made a little progress on the bottom rack's height extension (high heels[emoji4]). It's almost done... maybe needs a little embellishment to make it pretty.[emoji1] Nobody's gonna care... not really something anyone will notice I suspect. This mod is essential to the whole project, because I need it to provide a solid platform at a comfortable height for my controller and (video) monitors. When it's finished, I can place the slant-top rack on top of it and see how everything works.[emoji4] I have been holding off testing the system until the bottom rack is ready, even though there's nothing in the bottom rack that impacts the audio system. I won't be able to hold off much longer though.[emoji1] I think I'll get it done tomorrow. The wife goes back to work, so I'll be on my own.[emoji1]
 
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Well... The bottom rack mods are done[emoji4]... more or less. I say less because I didn't have the electrical terminals to connect the Powercon connectors on the patch panel. Also, there's some cleanup and touch up to do, but most of the hard stuff is done.

I united the top and bottom racks so I could get the measurements for attaching the catch for the latch on the Facade. I was a little disappointed to discover where the latch will have to be attached. It has to go in just about the most difficult place. It will require a little cutting on the (FINISHED) Facade frame.[emoji37] There's another option I'm considering, so I haven't made any cuts yet, but I expect to do whatever needs doin' a little later this evening when it cools down out in the garage. It's HOT out there right now.[emoji4]
 
BobCat...what is the hinged front shelf for? See Post #499.

Keyboard and mouse. I have a Gearhead wireless keyboard/mouse combo, but I ordered a wireless illuminated keyboard and a wireless trackball mouse (arriving Friday). I'll see which pair works the best. I used to be a trackball mouse user, but haven't used one for many years. If I can get used to one again, I think that's the best option for the limited space.[emoji4]
 
... I expect to do whatever needs doin' a little later this evening when it cools down out in the garage. It's HOT out there right now.[emoji4]

I did.[emoji1]... I got the latch attached last night and the Facade frame just needs to be repainted in the area I had to cut... Gonna do that in a little bit. Unfortunately, my screw holes are about 1/16th inch off, so there's a little play that I'm not sure I'm OK with. Several times during this build I got a little off on my measurements or missed my marks by just a tiny bit when drilling holes, causing rework. Seems as I've aged, I'm just not as good at screwing as I used to be.[emoji1]

Thinkin' about going to the home improvement store to pick the electrical terminals and a couple of other items I need to complete this project... Only, at the moment I can't seem to remember what the OTHER ITEMS are.[emoji1] I'll make a list though when they come to mind.[emoji1] I know I'll remember instantly when I'm out there working and don't have the pieces I need.[emoji1]
 
Almost done...[emoji4]... Just finished repainting the frame of the Facade (for the last time (I HOPE)![emoji1]... Just a few more little things to do before this project is wrapped up. Still haven't tested it all yet. Can't decide if I'm going to move the XLR jack for my main wired microphone back (where I originally wanted) now that I have a patch cable long enough to reach. Probably will.[emoji4] Then there's all these little cosmetic issues that nobody but I will ever know about, but you know... it's the OCD. I doubt if it can be perfect, but I need to see how close I can get it.

Now... How to show you guys what the finished product looks like???[emoji4] It's set up in my office at the moment. It's kinda TIGHT in there. I was gonna set it up in the garage, but it's HOT out there. Maybe I'll move my dining room furniture and set it up in there.[emoji4]

The best part is, I can finally clean up the mess I made in the Garage. My wife will be happy because she'll be able to park her car in there (after a week of parking in the driveway. While I was cleaning, I was moving my tool box... only I forgot to latch it, and everything inside went flying onto the garage floor.[emoji1] OK... I've been needing to clean out that tool box for YEARS![emoji1]... So I did... I found some REALLY cool stuff in there, and stuff I lost years ago.[emoji1]... several duplicate tools. Now I can get some different tools in it that would not fit before, and I'd swear it's several pounds lighter.[emoji1]


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Almost done... Just finished repainting the frame of the Facade (for the last time (I HOPE)!... Just a few more little things to do before this project is wrapped up. Still haven't tested it all yet.

and THEN do we get to start over again? ;)

... It's set up in my office at the moment. It's kinda TIGHT in there.

But is it to the right? That's the real question.
 
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and THEN do we get to start over again? ;)...

LOL... NOooo... but remember when I reworked my Small System last Summer???[emoji1]... Well, there's a few things I want to do to improve it.[emoji4] Not a BIG project like this was... only because it's a SMALL system.[emoji4]
 
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You can be in a perpetual state of change ... I introduce "DJ Transition" .. works on multiple levels ...
 
Facade Teaser: Sometimes simpler is better...

1528339944050.png

I wanted to use some nice looking latches on my Facade, so I put one of these sliding latches (1) on the side to keep the two folding facade frames extended when in use... DIDN'T work... too much play, allowing the panels wobble and they did not stand straight. I added a hand-made metal latch (2) to each side, but I think the metal was too thin, and though it was better, it still wobbled too much. So I made another, thicker, metal twist latch (3), and it works perfectly. Not as pretty as the store-bought latch, but it keeps the Facade straight and stable. I removed all the other latches because they were adding nothing but extra weight.😊 The latches are on the back side of the Facade, so they won't be easily seen, but when painted black, they'll be even less conspicuous.
 
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My illuminated keyboard and trackball mouse came a day early... COOL![emoji4]... Couldn't wait to try them out, so I fired up the computers. Everything is working PERFECTLY so far. Don't have any speakers hooked up yet, so I don't know about the audio, but computers and software are good so far.

As for the new keyboard...

https://www.amazon.com/dp/B0099SMFVQ/ref=cm_sw_r_sms_c_api_i_3VzgBb6RM6CEQ

... it's a little smaller than the Gearhead keyboard, and lacks some of the quirks of the Gearhead as well. I like it. If the trackball works out, I'll have no problem switching to this keyboard. The backlit keys are pretty nice too.

The Logitech Wireless Trackball M570...

Logitech K810 Wireless Bluetooth Illuminated Multi-Device Keyboard

https://www.amazon.com/dp/B0043T7FXE/ref=cm_sw_r_sms_c_api_i_g1zgBbE8ECTKK

... feels like it's gonna work. I didn't have too much trouble adjusting to it, except for a couple of times I tried moving the cursor by moving the mouse.[emoji1]... Didn't work, of course. I'm gonna use it a while before making a decision. The trackball mouse uses a little Nano receiver, but the keyboard is Bluetooth. There does not seem to be an issue with the dual connectivity types so far, but I think some pretty extensive testing is in order.[emoji4]

Also received (in the same delivery from Amazon) some 3/4 inch L brackets, which I'll use to attach my Facade panels. I have 1 inch brackets I was preparing to put back on the panels, but since the smaller ones came early, I got them painted and will put them on tonight or tomorrow.
 
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Bobcat...I started downsizing my small road case today; all external hardware and mounting two 4 space vertical mounting rails. Peeled back most of the black carpet that was attached to the sides of the road case so I can mark for cutting...next week. Headed out of town for wife's B-Day present (Beach trip).

I have a problem with the front and rear horizontal braces (wood) that stabilize the road case. When constructed they were recessed and glued (no screws)! I can't cut down the sides because the wood braces interfere with a straight cut. So, I'm going to cut the two braces off flush with the sides and then try to extract (chip or chisel) the indented leftover piece of brace, but not all because I will make the width of the brace footprint smaller. I don't know why they didn't just screw the braces from the outside. I mean they were covered by carpet anyhow. :sqeh: I'll take a picture of the case tomorrow before I begin. I may use screws to secure the braces, but won't use 3/4" plywood...maybe oak or some other hard wood.
On second thought, I may just cut the braces along their vertical edge to the width I want, then sabre saw horizontally from side to side. What's left will be enough to stabilize the case. You will understand better when I send the photos.
 
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This story (project) really will have an ending... it just didn't end today.:laugh: But it's CLOSE... VERY close. I painted the new brackets that I'll use to attach the Facade panels to the frame. BUT... I realized I needed to enlarge the screw holes, and drilling larger holes messed up the paint job, so I repainted them. I was also making a SMALL adjustment to the keyboard shelf, and chipped off the corner of one side of the folding shelf... CR@P!!!:cry:... Glued that up, but it needs a day to dry, so I did some computer testing instead. I still haven't gone to the home improvement store yet to get the electrical terminals I need to hook up the Powercon connectors on the patch panel of the bottom rack. I WILL be SO glad when I can say I'm completely done with the black paint. I have black paint under my finger nails that will take WEEKS to get rid of. I think I'm finally done painting... so of course the rubber gloves I ordered came today.:banghead: I also got a few other little touch-up things done today... after the torrential rains ended.:laugh: I think tomorrow is the DAY though, 'cause I'm CLOSE!:laugh:
 
Bobcat...I started downsizing my small road case today; all external hardware and mounting two 4 space vertical mounting rails. Peeled back most of the black carpet that was attached to the sides of the road case so I can mark for cutting...next week. Headed out of town for wife's B-Day present (Beach trip).

I have a problem with the front and rear horizontal braces (wood) that stabilize the road case. When constructed they were recessed and glued (no screws)! I can't cut down the sides because the wood braces interfere with a straight cut. So, I'm going to cut the two braces off flush with the sides and then try to extract (chip or chisel) the indented leftover piece of brace, but not all because I will make the width of the brace footprint smaller. I don't know why they didn't just screw the braces from the outside. I mean they were covered by carpet anyhow. :sqeh: I'll take a picture of the case tomorrow before I begin. I may use screws to secure the braces, but won't use 3/4" plywood...maybe oak or some other hard wood.
On second thought, I may just cut the braces along their vertical edge to the width I want, then sabre saw horizontally from side to side. What's left will be enough to stabilize the case. You will understand better when I send the photos.

The photos will help, but I think I get what you're attempting to do. It looks like you're going about it the same way I would, but I'll know for sure when you post the pics.

What are you planning to do about recovering/resurfacing it?
 
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Bobcat" I'm using the same carpet. You'll see in the photos that all sides have been pulled loose but are still in one piece because the bottom is still glued.
Slight problem with the piano-hinged laptop shelf. I'd like for it to be slanted just a bit but limited by the overall height and revised flat top. The case has an angled top; hence the purpose to make it into flat surface. As it were I was unable to stack anything on top of the road case for transport or storage due to the angle.
Thinking about using a 7" rail on each side to support the piano hinged laptop shelf; same rails that are used to mount equipment, i.e. 4 rack space, etc. I can screw from the underside of the rail into the shelf so it won't move. I have enough space from the back of the mixer (CD Mix II) to the rear of the road case. Too bad the CD MIX II (CD drawer (2) and Mixer, all in one) didn't have rack ears. Unfortunately, it is not adaptable with a rail kit.

Got to upload photos of the project prior to modification.